CategoriesEmployees

Trip to Mullaiyanagiri


From the company, we had organized a one day trip to Mullaiyanagiri for employees on Sunday, 8th June. 25 out of our 38 employees have been able to make it for the trip. 10 ladies and 15 gentlemen, their age ranging from 20 years to 55 years. Here, I like to summarize the facts and share my opinion on the trip.


After a hectic season ending this summer, we wanted to have a break from routine and have a relaxing session. The group otherwise formally organized with hierarchy, powers and responsibility, will now be informally organized with personal friendships and similar interests.

Usually in business operations it is me who takes final decisions or takes tough calls, where the buck finally stops. But for this trip, I had delegated the responsibility of organizing the trip to my younger colleagues and future leaders Nanda Kishore, Vinod and Shiva Kumar. They are trekking freaks themselves too. I only briefed them about the time duration – 1 day i. e. Sunday without affecting our regular work on Saturday and Monday, people – our employees only and not their families, place – scenic place nearby and budget – 800 per head. They went ahead, selected the place, went there one month in advance to understand the place, booked the bus, arranged for lodging and food, arranged to pickup and drop employees from far away places.

Though a few of us visit other places almost every weekend, for a few it was a once in lifetime, once in a blue moon kind of opportunity. One colleague remarked, for the first time since my college 10 years back, I am freaking out like this. For me, it was otherwise, I didn’t go out till I completed college as I was not allowed. The company management is very happy for providing them that opportunity and their gratitude in return.
Many of us know each other professionally but we don’t know each other personally. Those who are working in our branches at Mangalore and Sullia may not know those working at our factory at Puttur. This was a great chance to know each other and personally. I am surprised at how each of them have different personalities at work and outside work. Some of them who meekly obey orders from superiors at work, now participate freely.

We started from our factory at Puttur on Saturday night 10 p.m. picked up people along the way. Travelled through Charmadi ghats to reach Chikmagalur at 3 a.m. We checked into a lodge only to get fresh and complete our morning activities. They charged 100 per head for the same. Got ready by 6 a.m. Travelled to the base of mullayanagiri hill while enjoying hills, valleys, sunrise and panoramic view of chikmagalur city. Had breakfast at small canteen at base and started trekking to the mullayanagiri peak 4 kilometres away. Everybody enthusiastically marched along, playing many pranks along the way.

We saw many tourists like us that day since it was a Sunday. Being the highest point in Karnataka, it should certainly attract many visitors. We could see lush green mountains, green either with grass or trees. I observe that ghats that are on the western side of malnad have more trees and ghats on the easter side of malnad have more grass.

Mullayanagiri peak has a small temple on top. It also has a couple of caves where one go a decent length inside the hole of hardly 1 metro diameter. Such a cave experience was first time for me, for a claustrophobic, it can be quite an experience. Once can reach the top through well laid out steps, instead we climbed form the back side of the hill to reach the top to enjoy a full 360 degree view of other landscapes visible from top.

We started descending down at 10 a.m. Reached the base at 11 a.m. We had ordered for lunch at the same place where we had breakfast. Since we had to go to Bababudanagiri next and had nothing to do here, we had an early lunch at 12 p.m.

Mobile tower on top of Bababudganagiri is clearly visible and just a 2 hour trek from Mullayanagiri but along road one has to travel 20 kms. Road is still under construction, so we had to park our bus well before Duttapeeta and go by public Jeep. He also took us to another place 4 kms away with a small lake and view point. Finished that part of site seeing by 3 p.m. and it was time to come back.

Weather was excellent for site seeing. It was bright and sunny, there were no clouds so far off places were visible. There was no rain, so cameras could be taken out without fear. Rainy season is yet to arrive formally, so all the streams and rivers were with no water. At that altitude, humidity was low, so unlike in Puttur/Mangalore where we would sweat profusely without doing anything, there we were not sweating at all. it made it that much easy that we were trekking easily even under mid-day sun. But when we were heading back after Mudigere along Charmadi ghat rains had come and it stopped us from enjoying the breathtaking views of the ghats. While going up the ghats we couldn’t see because it was night, while coming back it was rains. Can’t complain about it when we chose to travel in rainy season.

Dinner was ordered at Suprabha’s uncle’s place at Somanthadka off Ujire. Thanks to their family for arranging it. After dinner at 8 p.m. we reached Puttur at 9.30. People were dropped to their respective places by 10.30. A satisfying and pleasurable trip comes to an end. Bad thing being, People had to come back to work on Monday as usual after this.

Thanks to the organizers who made the trip such a jolly ride without hiccups. I would like to highlight their responsibility and sacrifices. After such a tiring journey, they dropped people to heir home with their personal vehicles. They gave away the best opportunities to us while they took away what was left. On a 22 seater bus, they sat near the driver, didn’t sleep for a moment in their entire night journey. They freshened themselves up at the bus-stand while rest of us did it at lodge to save time for us. They came first and went back last. Not many appreciate them for the good things they have done, but any shortcomings are immediately observed and mentioned. It is not easy to hold 25 people together throughout the journey and make everybody happy, but they did it. This will give them a good experience of how to lead in their organizational duties in times to come.

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CategoriesCoconut Oil

How much I love Coconut Oil

“Choose a job you love, and you will never have to work a day in your life.” – Confucius

I have chosen a job that I love, that of building a business. I am marketing a product that I deeply love myself. I living my own life and not someone else. Coconut Oil manufacturing has been a family business started by my father. I didn’t get into it as part of his succession planning, I got into it out of my own interest. Rather he didn’t want me to join it as he didn’t want me to face the hardships that he faced. But I forced myself in and building Cocoguru has been my dream.

Here, I like to discuss about my personal preference for Coconut Oil and experiences with it.

My father started a Coconut Oil mill in Puttur in 1988 and I was in 1st standard class then, it was right next to our home in the same compound. So, I have physically been very close to Coconut Oil mill. But mentally, I wasn’t at all involved in it. Even my younger brother used to get involved in it but I didn’t show an iota of interest in it. My parents used to force me to go there. I used to take the tools to repair my cycle. As I was interested in Physics and Mechanics, I used to observe how motors rotate and power is transmitted from motor to the oil extraction machine. As I showed inclination to studies and brother towards business, it was planned in family that brother would continue the business and I would have a white collar job outside.

Hair Oil
Till I was 25, I never used to apply hair oil. Once I had felt that my hair was feeling dry and felt the need for hair oil. I bought Parachute. It smelled so nice and different from coconut oil manufactured at our mill. I didn’t know why even though it was Pure Coconut Oil, it smelled like that. Then, I assumed it must be perfumed. Also the oil used to retain the quality for longer time. Then I developed the habit of applying coconut oil on my scalp. One to moisturise hair and scalp and Two to experience the fragrance of coconut oil in the process of applying it. I continue the habit today, but this is how the liking towards coconut oil started.

Cooling Effect
When I was in hostel, I used to wash clothes on my own. I was famous for that as I used wash clothes more frequently than others. I had to wash more frequently probably because I used to wear one pair only for one day 🙂 After washing, due to detergents the hands used to feel hot and dry. To moisturise and cool, I used to apply coconut oil on hand, remaining oil on hands and legs. Now, I see coconut oil being used for same reason even in commercial establishments like Cement plants. Today, I get bulk orders from cement plants just for the purpose of cooling and moisturising hands after handling cement.

Oil Pulling
My mother is very health conscious and she used to do oil pulling. She also advised me to do oil pulling for having good oral health. Since I love coconut oil and am looking for new ways to experience it. I started oil pulling, my dental health surely improved. Tooth sensitivity and swollen gums were gone. It is a great way for me to test the quality of our product also. While, oil pulling that is rinsing oil inside the mouth, I wouldn’t mind if I swallow some bit.

Instant Energy
I am someone who like to eat regularly, I like to have my breakfast, lunch and dinner early and at same time everyday. But when I travel, I cannot stick to these routines. I don’t like eating junk food outside. When I feel hungry, my energy levels come down. Then I drink about 5 ml of coconut oil. Coconut oil is different from other edible oils in that it is easily digestible and hence provides instant energy. Also it leaves a very good taste in the mouth.

Sales Pitch
I sometimes go with our sales van to develop new business or get feedback from customers. When I approach a new customer to develop business, he is normally reluctant. Then I pour some drops of oil on his hand to smell it. Since ours is roasted coconut oil it smells more then conventional coconut oil. He now gets interested. He enquires about price and business terms and business starts.
Many times customers have raised doubts about the purity of our product and claim that it is perfumed and not natural. I pour a few drops of oil on my mouth in front of them and swallow it. It convinces them and I get satisfied too.

Oil Smell
A lot of smell comes out of our factory during oil extraction. It reaches the road that is a good 150 metres away all nearby residents. For me to sit in the factory and experience it the whole day is blissful. My clothes retain that smell, when I go out, people ask and I feel good about it. It happens only with Coconut Oil.

On the contrary, my experience with other oils especially Sunflower Oil is different. At my hostel at Mysore, Kitchen was on ground floor and Dining Hall was right above it on 1st floor. Meant all the kitchen smell especially that of cooking oil (Sunflower Oil) would be felt at the dining hall. I was slow at eating, meant I had to experience the smell for longer time. If you don’t like the smell, the time spent feels that much longer. The clothes would retain the smell, so I had to feel it for long time even after I had left the hostel mess. So, I used to wear different set of clothes to mess, take it off and wear a different set once I come back. At a lodging in Erode, the restaurant was right below the room and I had to endure the smell for the whole night. There are a lot of restaurants with poor kitchen ventilation where Oil vapours circulate around our eating tables. I avoid such hotels.

Oily Food
I avoid eating all oily foods when I eat out. Because they mostly use cheaper oils like Sunflower Oil, Palmolein Oil or Vanaspati. A good oil can add a lot of taste and juiciness to food. I particularly like oily foods prepared by Goud Saraswat Brahmin community. At our home oil usage is very less and food tastes bland. A close relative used Cocoguru coconut oil for preparing all the items at their function. I tasted all the items there including Poori and Jilebi that I hadn’t tasted as per my recent memory. At our factory canteen we prepare one deep fried dish a week to test the quality of our oil. For diwali, we prepare Boondi Ladu using our coconut oil and distribute it to employees and customers. There are a few local foods like Charmuri, Omlet, Pathrode, Fish Fry and Banana Chips that must use Coconut Oil to taste good.

Overall, I use coconut oil to appeal to my 3 senses smell, taste and touch. Only a poet can explain well how good it feels rest of us have to experience it to understand it.

CategoriesPricing

Effects of Price Increase on Coconut Oil Trade

In exactly one year we have witnessed increase in price of coconut oil, coconut, copra and coconut oil cake from its lowest to highest (so far). We are all talking about it because the growth in price has been whopping 3 times! So, I will try to put across some of the wisdom at hind-sight on its effects on various stake-holders. Not many in this industry including us, would have been prepared for this change that seems irreversible now. Till now inflation has happened on most commodities except coconut.

Farmers
Price increase should naturally bring cheer to the farmers. But this time it didn’t bring along the desired cheer to them. The price increase is not because of the increasing demand but more because of scarcity of the commodity. If the farmer had grown 100 nuts last year, sadly he has only grown 50 nuts this year. So, despite 3 times increase in price, his income has only grown 50%. Farmer has also witnessed similar inflation in the cost of his farm inputs like labour, fertilizers, water and so on.
Farmers generally don’t aspire to grow coconuts as much as they do for other cash crops like Arecanut and Rubber. They only cultivate coconuts for their own consumption and for plant diversity in their farm. Justifiably so, as the coconut price was way below his cost of production. This price increase should re-kindle interest in them to take coconut cultivation more seriously. If they do, this should be a great boon for entire coconut industry.

Usage
Coconut Oil finds widespread use in household cooking, baking applications, soaps, hair oil, body massage and so on. In a few of these applications, there are no easy substitutes and the demand is inelastic. That is why price is continuing to rise unabated.
Coconut from the tree was earlier used mostly for making copra and hence coconut oil. The price of coconut and copra was mostly driven by coconut oil and palm oil. Now the scenario is likely to change. Coconut Oil millers find that the coconuts cultivated don’t come as copra to their factory doors. Instead, Coconut is plucked while it is tender, the yield of coconut tree is also higher when tender coconut is plucked. Mature coconut (many times immature) is used extensively for making Desiccated Coconut. The remaining coconut that is still dried into copra again finds usage as edible copra (good shape and color) at higher price. The residue is available as copra for milling.

Coconut Processor
Profitability-wise it has been a great period for coconut traders and processors. They buy raw materials and when they about the sell the finished goods, the price would have increased. More stock one is able to hold and faster one is able to complete the processing cycle, better were is profits. Earlier the price increase brought with it some caution, what if the price comes down tomorrow? Now it has become highly predictable. But it has not been all that rosy.
Working Capital required has increased proportionally. For those with limited working capital his ability to hold stock has reduced. A certain level of stock is required to maintain quality in production (e.g. Time is required for drying copra, filtering oil through sedimentation). Minimum stock is required to meet sudden demands, ensure supply just in case production has been disrupted. While discussing with a Vendor, he was telling about his customer in Coconut Oil industry. Who were once paymasters when it comes to vendor payments have now been delaying his payments.

Adulteration
Extent of adulteration is directly proportional to the price difference between Pure Coconut Oil and its adulterants. Palm Kernel Oil is the often used adulterant owing to its similarities with Coconut Oil. Many other malpractices also go along with adulteration like Underweight and Sales in Black.

Consumer
It is the consumer who has been badly hit by this price increase. He is obviously forced to pay much more. Also, he has to consume adulterated products. In order to keep his expense on cooking oil within budget, he will try substitutes like Palmolein Oil and Sunflower Oil. Worst thing to happen will be when he has changed his edible oil for good, when he doesn’t buy coconut oil again even when the price has come down.

Coconut Oil compared with other edible oils
Coconut Oil will join edible oils like Ghee, Gingelly Oil and Groundnut Oil as premium, local cooking oils. A place where it rightfully belongs. It should be consumed because people want to consume it and not because it is cheap. Each one of them having a cheaper substitute, Vanaspati for Ghee, Ricebran Oil for Gingelly Oil, Palm Kernel Oil for Coconut Oil. Palmolein Oil, Sunflower Oil, Soyabean Oil, Cottonseed Oil and Rice-bran Oil will be for the masses.

CategoriesManagement

A tribute to our best vendor


The Vendor I am talking about is Weigh Control Systems Pvt. Ltd., in particular Mr. Samarjit Biswas. Weighmatics based in Bangalore are manufacturers of Filling Machines, Weigh Bridges and other weight based control systems. Mr. Biswas is the director of the company.

On the first day after I started my life as a Coconut Oil businessman at Puttur, I went with my father to our coconut oil retail outlet. A customer visited the shop and asked for 2 litres of coconut oil. Father asked me to give it in loose by filling his long bottle. Oil was filled in a 50 litre steel drum. It had to be measured in measuring container and filled carefully into the bottle through a narrow mouth. As a first timer I struggled and spilled the oil all over the place mostly on the outer surface of the bottle. The customer and my father were both getting frustrated at what was happening, but they didn’t show any of it towards me. Now that partial quantity was poured, it was difficult to find out the balance portion to be filled. Then our helper came out and helped service the customer. Father said, “Don’t worry, it comes out of practice”. I thought, it was not my cup of tea to dispense oil like that.

I had seen every consumer product dispensed through a Vending Machine in Japan and there was absolutely no human being from the Vendor side. Item and Quantity are to be selected, cash to be inserted, exact change will be dispensed, bill automatically printed and items are rendered. How simple, fast and perfect. When they can dispense difficult to dispense items like Rice and Juice bottles, I thought dispensing a liquid like Coconut Oil should be easy. Though I was not looking for the machine to collect cash, dispense change and print bills, I was at least looking for a oil dispenser given the quantity.

I searched the internet for filling machines with various keywords. I got many results for bottle filling machine that one can use inside the factory for filling bottles in large scale. But couldn’t find one that can be used at a retail counter.

Finally I came across “Flowmatics” which is now rebranded as “Weighmatics”. They said they have already supplying to many edible oil brands in India and overseas. I requested for quote and got a quote in a beautifully written document. I asked for a few customizations, the Sales executive could only deliver lip service but couldn’t come back to me with revised offer and concrete actions. I called him up on his mobile, after a few calls he stopped picking them. I got desperate and called up the landline. This time it was a holiday and instead of receptionist picking up, somebody else picked up and said, “Hello Mr. Keshava Ram, I am Biswas, the director, how may I help you?”. I explained my requirements, he listened carefully and said what can be done and what cannot be done. He understood that I was a first timer and offered to educate me through a live demo at his factory in Bangalore. I promptly made a visit there and learnt about the systems. He took a lot of patience in educating a novice to the field. At that time i felt it was just a marketing pitch, but reflecting back I realise it was a genuine attempt at educating a prospect.

He also told me about his filling machines that I could use inside the factory for filling bottles, cans and tins. I discussed with my father and placed order for 3 machines – Oil Vending Machine, Bottle Filling Machine and Tin Filling Machine. Before coming for erection, they gave me a list of things to get done at site. I promised they will be done by a certain date and they will do their work from that date. Due to inconsistency from our Vendors for Plumbing, Electricals, Fabrication and Civil works, they couldn’t be done. Still, their Service Engineer came, completed his erection works in one day but had to wait for 6 days to do a trial run. Despite that their service fees didn’t increase.

We were happily using their machines to get our work done. After about 4 months, Vending Machine stopped working. We immediately called them for service and next day their Engineer was here. He immediately found that the cables were cut and how? by rats running around. Even if it was our problem, he didn’t charge any service fees as it was within the warranty period.

I started working on setting up the new company and factory. I managed by hiring a fresh graduate as Accounts Executive, after some time the extent of compliance required mounted high and we were not in good position to deal with them ourselves and with the local auditor. I tried through various references and on internet, the options I got were either not good enough or were too expensive. I rang up Mr. Biswas and requested for help, he said, “Don’t worry, I will request my company’s auditor and see if he can help you.” These auditors are always short of time and don’t want to take up any new accounts. The auditor sort of agreed and setup a meeting with me and Biswas. Auditor said, “Normally we don’t take any new accounts, even if they are multinational software companies, we only took yours because you have come through Biswas’s reference”. And the Auditor is serving us well over the last 2.5 years.

For filtering systems, we need to pump oil at a pressure and flow has to be adjusted based on filtering speed that varies with the cycle. One solution is to have by-pass valves that releases excess flow. Better solution is to have a Variable Frequency Drive (VFD) when speed of motor can be adjusted at run-time. When I tried looking for vendors, they quotes were very high and many times higher than the cost of pump itself. Again, Biswas gave me a reference of a Vendor in Chennai who offered at a reasonable rate. In between, I had asked for several other references also. But many of them didn’t work too. For Pouch Packing Machine, Air Heater and Centrifugal Blower, Screw Conveyor and Fabrication services. He even shared references of couple of distributors who may be interested in selling our coconut oil. He has also shared with me many industry insights that helped me know more about the industry that I operate in.

We have later purchased Volumetric Bottle Filling Machine, Load Cells for Copra Tank Weighing systems. He has set sight of selling me a Weigh Bridge one day. I have recommended his products to other oil millers and industries. He has got a few orders from them.

In our very fist meeting, he used to call up people and refer to me as his friend. I used to think it was just lame marketing tactic. But over the years I have realised he really meant it. Most vendors talk rubbish that they give good customer service and cater to their needs. Again his company has gone extra mile to meet our needs. He has a team of service engineers to service his machines all over. He isn’t motivated towards service because it is his business or it is good for business, but because he believes his customers needs the service. While in distress or good times, he calls me or I call him. We share jokes, to be specific he cracks jokes and I just laugh, both Veg and Non-Veg, tells me various stories/incidences from his vast experience. He looks young for a man in early 50s, more importantly he thinks like he is young.

When one customer was bargaining over phone for a machine in front of me, he said, “I have already given you the best price. Please understand, if you are to grow, you need suppliers also. They are the pillars of support for any business”. Good suppliers can indeed be strong pillars on which business builds.

 

CategoriesBranding

New Website for Cocoguru

cocoguru.com now has a new website and design. This is the 3rd design since it started. This time the speciality being, the site is all self developed. Here I like to share our development process and ideas.

Domain Registration of cocoguru.com was done earlier with godaddy.com. Hosting was also done at godaddy.com’s server. Being a market leader in web domain and hosting space, it is also the best in business with minimum downtime and reliable service. Dealing with free hosts or any local hosting space provider can be painful at times.

Website static pages can be developed with html on a text editor or html editors like dreamweaver. Also website can be developed with dynamic pages using Content Management System (CMS) softwares. They provide easy user interfaces where even common users can develop and maintain website pages. WordPress, joomla, drupal are among popular CMS softwares. WordPress.org from Automattic Inc. is the most popular free open source platform for website and blog development. Countless themes are designed, plugins are developed to make the complete ecosystem pretty strong and vibrant. Latest version of WordPress 3.5 was installed directly from godaddy’s hosting dashboard. Then the complete website design and development is done by logging into wordpress dashboard.

We strongly believe in minimalism where focus is only on what is required i.e. contents and anything unwanted i.e. flashy designs are ruthlessly deleted. Latest default theme for wordpress i.e. Twenty Twelve was chosen for this site. It is free and there are many other themes and some of them are paid. Once a theme is selected and systematically followed, the site developer can write his contents plainly in text and not bother about formatting. There may be some aspects of the theme that you may not like, they can be modified if you can or you will have to just live with them. A few free plugins like akismet (for spam protection), mappress (for showing maps), tablepress (for tables), sharethis (for social sharing buttons), formbuilder (for creating forms) etc were installed.

Website pages can be developed by adding pages, Blog can be created by just adding posts. WordPress dashboard has a easy Visual and Text editor to add contents. Each page/post comes with a comment form and a button for sharing on facebook, twitter, linkedin, google+ and email. Header, Footer and Menu are common to all pages and posts.

The contents posted are genuinely about us written by me and not website development company. None of the text or photos are copied from other sites. They are free from jargons/exaggerations like customer satisfaction, high quality, modern infrastructure, excellent service, social responsibility, striving towards growth etc. Photos are again taken by me with minimal editing to just crop the required portion. Information is openly shared to enable viewers to clearly understand about us.

Key Message
Small businesses need not use the services of Web Designers to get their website done. They will charge anywhere between 15,000 Rupees to 35,000 Rupees to get a flashy website done. Instead you could do it yourselves and write great contents to attract visitors.

What Next
The present template is Twenty Twelve as it is. It needs to be customized to get Cocoguru brand’s feel. More contents are to be updated to make the site content rich.